RTG Crane Installation Guide: Key Steps for Safe and Efficient Setup

Introduction

The Rubber Tyred Gantry (RTG) crane is widely used in ports, precast yards, and heavy industries due to its mobility, high capacity, and flexibility.

However, installation quality directly impacts safety, performance, and lifespan.

This guide outlines the complete RTG crane installation process, key technical points, and common issues—helping buyers and engineers ensure a smooth setup.

1. Pre-Installation Preparation

Proper preparation ensures safe and efficient installation.

Site Requirements

• Flat, reinforced ground with sufficient load capacity

• Clear working area for lifting operations

Equipment & Tools

• Heavy-duty cranes (100T+)

• Torque wrenches, laser alignment tools

• Safety equipment (harness, barriers, grounding)

Component Inspection

• Verify all parts (structure, wheels, hoist, hydraulic system)

• Check for damage or missing items

2. RTG Crane Installation Process (Step-by-Step)

Step 1: Gantry Structure Assembly

• Install A-frame legs and main girder

• Align verticality (≤1/1000 deviation)

• Control diagonal error ≤5mm