10 Ton Overhead Crane
Introduction to 10 Ton Overhead Cranes
10-ton overhead cranes are essential for medium-to-heavy industrial lifting in manufacturing plants, warehouses, and construction sites. Dongqi Crane, a leading global manufacturer, offers high-performance 10-ton overhead cranes for sale with customizable configurations to optimize efficiency and safety.
This guide covers:
Key models & specifications
Price factors & budget planning
Industry applications
Why choose Dongqi Crane?
1. 10 Ton Overhead Crane Models & Specifications
A. Single Girder vs. Double Girder Comparison
| Feature | Single Girder | Double Girder |
|---|---|---|
| Capacity | 10 tons | 10 tons |
| Span Range | 5m–22.5m | 10m–35m |
| Lifting Height | 6m–18m | 6m–30m |
| Headroom | 1.2m–1.8m | 1.5m–2.2m |
| Travel Speed | 20–32 m/min | 20–40 m/min |
| Best For | Workshops, warehouses | Heavy-duty manufacturing |
B. Hoisting Mechanism Options
Wire Rope Hoist (Standard)
Speed: 3.2–8 m/min (VFD-controlled)
Motor: 13–22 kW (S3 duty)
Rope: 12–16mm (6×36WS steel core)
Chain Hoist (Optional)
Speed: 0.8–3 m/min
Motor: 5.5–11 kW
Chain: Grade 100 alloy steel
C. Control Systems
Pendant Control (8–12 buttons, 24V safety)
Radio Remote Control (100m range, 2.4GHz)
Automated PLC System (±5mm positioning)
2. 10 Ton Overhead Crane Pricing Guide
A. Detailed Price Structure by Configuration
1. Single Girder vs. Double Girder Cost Analysis
| Component | Single Girder (USD) | Double Girder (USD) | Technical Difference |
|---|---|---|---|
| Main Bridge Structure | 12,500-16,800 | 22,000-28,500 | +75% stiffness |
| Hoisting Mechanism | 9,800-13,200 | 14,500-18,600 | +40% duty cycle |
| End Carriages | 4,200-6,500 | 7,800-9,200 | +85% wheel load |
| Electrical System | 5,600-7,800 | 8,200-10,500 | +45% power rating |
| Total base Price | 32,100-44,300 | 52,500-66,800 | +63% avg. cost |
2. Duty Class Pricing Matrix
| Duty Class | Usage (Starts/Hour) | Price Adjustment | Key Component Upgrades |
|---|---|---|---|
| A3 | ≤100 | -15% | Standard motors |
| A5 | 160 | base Price | Class H insulation |
| A6 | 250 | +20% | Reinforced gearing |
| A7 | 400 | +35% | Special bearings |
B. Customization Cost Drivers
1. Span Length Economics
| Span Range | Cost per Meter | Structural Impact | Max Unsupported Span |
|---|---|---|---|
| 5-12m | $980 | Minimal | 12m |
| 12-18m | $1,850 | Intermediate | 18m |
| 18-22.5m | $2,750 | Significant | 22.5m (single girder) |
| 22.5-35m | $3,900 | Full redesign | 35m (double girder) |
2. Height Adjustment Pricing
| Height Range | Cost Adjustment | Technical Changes Required |
|---|---|---|
| 6-12m | Included | Standard drum |
| 12-18m | +$3,200 | Extended drum capacity |
| 18-24m | +$6,500 | Dual-drum system |
| 24-30m | +$11,800 | Rope guidance system |
3. Control System Options
| Control Type | Added Cost | Technical Specifications |
|---|---|---|
| Basic Pendant | Included | 8-button, 24V safety |
| Radio Remote | +$4,800 | 2.4GHz, IP65 rating |
| Semi-Auto PLC | +$12,500 | ±5mm positioning |
| Full Automation | +$24,000 | Integrated with MES/ERP |
C. Material & Protection Costs
1. Structural Steel Options
| Material Grade | Price Impact | Yield Strength | Best Application |
|---|---|---|---|
| Q235B | -12% | 235MPa | Light duty |
| Q345B | base | 345MPa | Standard |
| Q460C | +25% | 460MPa | Heavy cyclic |
2. Surface Protection Systems
| Coating Type | Added Cost | Protection Life | Environment Suitability |
|---|---|---|---|
| Standard Paint | - | 5-7 years | Indoor dry |
| Epoxy Zinc | +$3,800 | 10-12 years | Humid industrial |
| Hot-Dip Galvanized | +$7,200 | 15-20 years | Marine/outdoor |
| Stainless Cladding | +$15,000 | 25+ years | Chemical plants |
D. Geographic Pricing Variations
1. Regional Cost Factors
| Market | Price Multiplier | Key Considerations |
|---|---|---|
| China Domestic | 1.0x | Local production |
| Southeast Asia | 1.12x | Sea freight |
| Middle East | 1.28x | Desert package |
| Europe | 1.45x | CE certification |
| North America | 1.52x | UL compliance |
2. Logistics Cost Estimates
| Destination | Sea Freight | Air Freight | Lead Time |
|---|---|---|---|
| Vietnam | $2,800 | $9,500 | 3 weeks |
| UAE | $4,900 | $14,200 | 5 weeks |
| Germany | $6,700 | $18,500 | 7 weeks |
| USA (West) | $8,200 | $21,000 | 8 weeks |
E. Operational Cost Projections
1. 10-Year Total Cost of Ownership
| Cost Category | Single Girder | Double Girder | Notes |
|---|---|---|---|
| Initial Purchase | $38,000 | $60,000 | |
| Installation | $5,500 | $8,200 | |
| Energy (1,800h/yr) | $14,200 | $19,500 | @$0.10/kWh |
| Maintenance | $18,000 | $26,000 | 3% of CAPEX/yr |
| Total | $75,700 | $113,700 |
2. Maintenance Cost Breakdown
| Component | Frequency | Cost per Service | Replacement Cycle |
|---|---|---|---|
| Wire Rope | 18 months | $850 | 5 years |
| Motor Service | 3 years | $1,500 | 10 years |
| Bearing Change | 2.5 years | $1,200 | 7 years |
| Structural Insp | Annual | $600 | - |
F. Special Application Premiums
1. Hazardous Environment Packages
| Requirement | Cost Impact | Key Modifications |
|---|---|---|
| Explosion-Proof | +38% | ATEX components |
| High Temperature | +22% | Heat shielding |
| Corrosive | +30% | 316L stainless |
2. Smart Technology Add-ons
| Feature | Added Cost | ROI Period | Benefits |
|---|---|---|---|
| Load Monitoring | +$4,900 | 1.1 years | 18% fewer failures |
| Vibration Analysis | +$6,200 | 1.5 years | 35% longer bearing life |
| Auto Lubrication | +$8,100 | 2.2 years | 45% less downtime |
G. Cost Optimization Strategies
1. Value Engineering Options
Modular pre-assembly (-9-11% installation)
Standard component packages (-6-8%)
Batch ordering discounts (4% for 2+, 7% for 5+)
2. Alternative Procurement Models
| Model | Cost Advantage | Terms |
|---|---|---|
| Operating Lease | 28% lower CAPEX | 5-year |
| PPP Agreement | Pay-per-lift | 7-year |
| Refurbished Unit | 32-42% savings | 2-year warranty |
H. Price Comparison with Competitors
| Manufacturer | Single Girder Price | Double Girder Price | Lead Time |
|---|---|---|---|
| Dongqi Crane | $32,100-44,300 | $52,500-66,800 | 8-16 weeks |
| European A | $42,000-58,000 | $68,000-85,000 | 12-20 weeks |
| American B | $38,000-52,000 | $62,000-78,000 | 10-18 weeks |
| Japanese C | $45,000-60,000 | $72,000-90,000 | 14-22 weeks |
This exhaustive pricing guide demonstrates that while 10-ton overhead cranes represent a significant investment, proper configuration selection and lifecycle planning can optimize total cost of ownership. Dongqi Crane offers transparent pricing models with flexible customization to meet both budgetary and performance requirements across global markets, delivering 15-25% cost advantages over Western competitors without compromising quality or reliability.
3. Industry Applications of 10 Ton Overhead Cranes
A. Manufacturing Sector Solutions
1. Automotive Production Lines
Precision Handling Requirements:
Engine block transfer (8-10 ton loads)
Stamping press feeding (5-7 minute cycles)
Body-in-white positioning (±1mm accuracy)
Special Features:
Non-marking nylon pad hooks
EMI-shielded controls for robotic cells
Cleanroom-compatible models (ISO Class 6)
2. Steel Fabrication Facilities
Critical Operations:
I-beam manipulation (8-12m lengths)
Plate flipping (10×3m sheets)
CNC machine loading/unloading
Technical Enhancements:
150% overload capacity
Heat-resistant paint (up to 200°C)
Anti-deflection monitoring system
B. Energy & Infrastructure Applications
1. Power Plant Maintenance
Key Lifting Scenarios:
Turbine component replacement (7-9 ton parts)
Transformer handling (confined space lifts)
Boiler tube bundle extraction
Safety Systems:
Explosion-proof controls (Zone 2/22)
Seismic-rated structures (0.3g)
Load moment indicators (±1.5% accuracy)
2. Renewable Energy Projects
Specialized Uses:
Wind turbine gearbox servicing
Solar panel array installation
Hydroelectric dam maintenance
Environmental Adaptations:
Outdoor-rated corrosion protection
Wind-resistant design (up to 15m/s)
UV-stable electrical components
C. Logistics & Material Handling
1. Heavy Warehouse Operations
Typical Load Profiles:
Industrial machinery (8-10 ton units)
Containerized cargo (20' ISO containers)
Bulk material pallets (2-4 ton units)
Efficiency Features:
35m/min traverse speeds
Automated storage interfaces
RFID inventory tracking
2. Portside Material Handling
Unique Challenges:
Barge loading/unloading
Ship component repairs
Dock equipment maintenance
Marine Specifications:
Salt-spray resistant coatings
Humidity-controlled panels
Tidal compensation systems
D. Specialized Industrial Applications
1. Aerospace Manufacturing
Precision Demands:
Wing spar assembly (±0.8mm)
Composite layup tool handling
Engine nacelle installation
Technical Specifications:
Vibration damping (<0.3g)
Non-magnetic materials
Cleanroom certification
2. Mining & Mineral Processing
Heavy-Duty Requirements:
Crusher mantle changes
Ball mill liner replacement
Thickener mechanism service
Rugged Features:
ATEX Category 1 compliance
Dust-proof electricals (IP66)
Impact-resistant bumpers
E. Application-Specific Configurations
1. Foundry & metalcasting
Special Requirements:
Heat shields (up to 250°C)
Slag-resistant cable management
High-temperature lubricants
Typical Cycle:
Ladle transfer
Mold handling
Casting extraction
2. Paper & Pulp Industry
Unique Needs:
Corrosion-resistant construction
Humidity-proof electricals
Non-sparking components
Common Lifts:
Roll handling (8-12 ton paper rolls)
Digester maintenance
Calender servicing
F. Performance Metrics by Industry
| Industry | Daily Cycles | Uptime % | Precision | ROI Period |
|---|---|---|---|---|
| Automotive | 250-350 | 96% | ±1mm | 1.5-2 yrs |
| Steel | 120-180 | 92% | ±3mm | 2-2.5 yrs |
| Energy | 60-90 | 90% | ±5mm | 2.5-3 yrs |
| Logistics | 400-600 | 98% | ±10mm | 1-1.5 yrs |
G. Dongqi Custom Solutions
1. For Food Processing:
DQ-FP10 Series
Stainless steel construction
Hygienic design (EHEDG compliant)
Washdown protection
2. For Pharmaceutical:
DQ-PH10 Series
Cleanroom certification
Non-particulating materials
Validation documentation
3. For Chemical Plants:
DQ-CX10 Series
Acid-resistant coatings
Explosion-proof motors
Gas detection systems
H. Safety Enhancements
1. Hazardous Areas:
Intrinsically safe controls
Spark-resistant materials
Static discharge protection
2. High-Precision:
Laser guidance systems
Micro-positioning controls
Anti-sway algorithms
3. Heavy-Duty:
Redundant braking
Load path monitoring
Structural health sensors
I. Smart Features Integration
1. Industry 4.0 Ready:
OPC UA connectivity
Digital twin synchronization
Predictive maintenance
2. Automated Functions:
Position repeatability
Path optimization
Collision avoidance
3. Data Analytics:
Energy monitoring
Usage tracking
Component wear analysis
This expanded application guide demonstrates the exceptional versatility of Dongqi's 10-ton overhead cranes across industries. From the precision demands of aerospace manufacturing to the rugged conditions of mining operations, our cranes incorporate specialized engineering solutions that deliver optimal performance in each unique working environment, with customization options that address specific operational challenges while maintaining safety and efficiency.
4. Why Choose Dongqi 10 Ton Overhead Cranes?
✅ Custom Engineering – Adjustable span, height & controls
✅ High-Quality Materials – ISO-certified steel & components
✅ Smart Features – IoT monitoring & automation
✅ Global Support – Installation & spare parts network
Conclusion
Dongqi Crane’s 10-ton overhead cranes for sale provide reliable, cost-efficient lifting for diverse industries. Whether you need a single-girder workshop crane or a heavy-duty double-girder system, we offer custom solutions with fast delivery.
Request a free quote today!