5 Ton Overhead Bridge Crane
Introduction to 5 Ton Overhead Cranes
A 5 ton overhead crane is an essential lifting solution for industrial and manufacturing facilities, warehouses, construction sites, and material handling operations. These cranes provide efficient, safe, and reliable lifting capabilities for medium-duty applications.
Dongqi Crane, a leading overhead crane manufacturer and supplier, offers high-quality 5 ton overhead cranes at competitive prices. This guide covers:
Key features of 5 ton overhead cranes
Types of 5 ton overhead cranes available
5 ton overhead crane price & cost factors
Where to buy a 5 ton overhead crane for sale
Why choose Dongqi Crane for your lifting needs
1. What Is a 5 Ton Overhead Crane?
A 5 ton overhead crane is a material handling system designed to lift and transport loads up to 5 metric tons (5,000 kg). It consists of:
Bridge girder(s) – Single or double girder design
Hoist & trolley – Electric or manual lifting mechanism
End trucks & runway system – Supports crane movement
Control system – Pendant, radio remote, or cabin-operated
Common Applications of 5 Ton Overhead Cranes
✔ Manufacturing plants (automotive, steel, machinery)
✔ Warehouses & logistics centers
✔ Construction & infrastructure projects
✔ Power plants & heavy industries
✔ Shipbuilding & ports
2. Types of 5 Ton Overhead Cranes
Dongqi Crane offers a comprehensive range of 5-ton overhead cranes designed to meet diverse industrial lifting requirements. Below is an in-depth analysis of each crane type, including technical specifications, advantages, and ideal applications.
A. Single Girder Overhead Crane (5 Ton Capacity)
Structural Configuration:
Primary girder: European standard I-beam or welded box girder
End carriages: Rigid welded construction with double-girder configuration
Wheel arrangement: Typically 4-wheel design with anti-derailment features
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Span | 7.5m - 31.5m (customizable) |
| Lifting height | 6m - 30m (standard), up to 50m (special) |
| Work duty | A3-A5 (FEM/ISO standard) |
| Operating speed | 20/5 m/min (travel), 8/2 m/min (hoist) |
| Control voltage | 24V/36V safety voltage |
Key Advantages:
Cost Efficiency: 30-40% lower initial investment compared to double girder
Space Optimization: Reduced headroom requirement (minimum 300mm clearance)
Energy Saving: Lightweight structure decreases power consumption
Quick Installation: Modular design allows for rapid assembly
Ideal Applications:
Small to medium-sized manufacturing workshops
Warehousing and logistics centers
Maintenance bays in industrial plants
Light assembly operations
Special Features Available:
Variable frequency drive (VFD) for smooth acceleration
Anti-sway control system
Corrosion-resistant coating (C4/C5 standards)
Wireless remote control option
B. Double Girder Overhead Crane (5 Ton Capacity)
Structural Configuration:
Main girders: Two welded box girders with reinforced diaphragms
End trucks: Heavy-duty construction with 8-wheel configuration
Trolley: Centralized design with dual-redundant braking
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Span | 10.5m - 35m (extendable) |
| Lifting height | Up to 50m (special designs available) |
| Work duty | A5-A7 (FEM/ISO standard) |
| Operating speed | 32/8 m/min (travel), 10/2.5 m/min (hoist) |
| Control system | PLC-based with CAN bus communication |
Key Advantages:
Enhanced Stability: Dual-girder design minimizes deflection (≤1/800 of span)
Higher Duty Cycle: Suitable for continuous operation (up to 80% ED)
Precision Control: ±5mm positioning accuracy with encoder feedback
Future-Proofing: Easy capacity upgrades (up to 125% of rated load)
Ideal Applications:
Steel fabrication plants
Heavy equipment manufacturing
Power generation facilities
Paper mills and foundries
Special Features Available:
Laser guidance system
Load moment indicator (LMI)
Automated positioning system
Integrated weighing scale (±1% accuracy)
C. European Standard Overhead Crane (5 Ton)
Design Philosophy:
Compact profile based on FEM 9.511/9.681 standards
Modular components for easy maintenance
Ergonomic operation features
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Span | 5m - 28m |
| Lifting height | 3m - 30m |
| Work duty | A3-A6 |
| Hoist type | Low-headroom wire rope or chain hoist |
| Control | IP65-rated pendant with emergency stop |
Key Advantages:
Space Saving: 20-30% reduced building height requirement
Energy Efficient: Regenerative braking system
Quiet Operation: Noise level <75dB at 1m distance
Low Maintenance: Sealed-for-life bearings and lubricated-for-life gears
Ideal Applications:
Clean room environments
Food processing plants
Pharmaceutical facilities
Electronics manufacturing
Special Features Available:
Stainless steel construction
Hygienic design with smooth surfaces
Explosion-proof variants (ATEX Zone 1/2)
RFID-based load identification
D. Explosion-Proof Overhead Crane (5 Ton)
Safety Features:
Intrinsically safe components (Ex d, Ex e, Ex ib ratings)
Spark-resistant materials
Static electricity dissipation system
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Certification | ATEX, IECEx, NEC (Class I Div 1/2) |
| Temperature class | T1-T6 |
| Protection type | Flameproof enclosure (Ex d) |
| Additional safety | Gas detection interlock system |
Key Advantages:
Hazard Mitigation: Prevents ignition in explosive atmospheres
Reliable Operation: Dual-circuit safety monitoring
Corrosion Resistance: Special coatings for chemical environments
Fail-Safe Design: Automatic shutdown upon fault detection
Ideal Applications:
Oil refineries and petrochemical plants
Gas processing facilities
Paint and solvent manufacturing
Grain handling and storage
Special Features Available:
Remote monitoring system
Emergency escape trolley
Pressurized control cabinets
Anti-static wheels and rails
E. Customized 5 Ton Overhead Cranes
Engineering Capabilities:
3D modeling and finite element analysis (FEA)
Dynamic load simulation
Seismic analysis (up to Zone 4)
Common Customizations:
Structural Modifications:
Cantilever designs
Monorail integration
Underhung configurations
Control Systems:
Fully automated operation
Integration with MES/ERP systems
Predictive maintenance features
Special Environments:
High-temperature variants (up to 200°C)
Cryogenic applications (-60°C)
Radiation-resistant designs
Design Process:
Requirement analysis (2-5 days)
Conceptual design (1-2 weeks)
Detailed engineering (2-4 weeks)
Prototype testing (if required)
Final production
Quality Assurance:
100% non-destructive testing (UT, MT, PT)
Load testing at 125% of capacity
Dimensional verification with CMM
Functional safety validation
This comprehensive range ensures that every 5-ton overhead crane from Dongqi Crane is precisely engineered to meet specific operational requirements while maintaining the highest standards of safety and performance. Our engineering team can provide detailed technical consultations to help select the optimal crane configuration for your application.
3. 5 Ton Overhead Crane Price & Cost Factors
Understanding the pricing structure of 5-ton overhead cranes requires detailed examination of multiple technical and commercial factors. This section provides an exhaustive breakdown of cost components, pricing models, and value-added considerations.
A. Detailed Price Determinants Matrix
| Cost Factor | Impact Range | Technical Considerations | Commercial Implications |
|---|---|---|---|
| Structural Design | ±25% of base price | Single girder (L≤25m): $8-18K Double girder (L≤25m): $15-30K European style: +15-20% premium | Higher spans require reinforced girders (+$500/m beyond 25m) |
| Hoisting Mechanism | ±35% variation | Wire rope hoist: $4-8K Chain hoist: $3-6K Explosion-proof: +40-60% | VFD control adds $1.5-3K Remote control: +$2-4K |
| Span Length | $300-800/m | Standard ≤25m included 25-35m: +15% >35m: +25-40% | Additional runway beams required beyond 40m span |
| Lifting Height | $200-500/m | Standard 6m included Each additional meter: +$300± | Requires longer wire ropes (+$100/m) and drum capacity |
| Control System | $1-10K variance | Pendant: $1-2K Radio remote: $3-5K Cabin: $8-15K | Smart controls (IoT) add $5-8K |
| Duty Classification | ±20% adjustment | A3 (light): base A5 (medium): +10% A7 (heavy): +20% | Affects motor sizing and brake requirements |
| Environmental Protection | +15-50% | IP54: Standard IP65: +10% C5 coating: +15% Explosion-proof: +50% | Special certifications require additional testing |
| Customization | +10-100% | Non-standard colors: +5% Special safety features: +15-30% Full automation: +50-100% | Engineering hours billed at $120-200/hr |
B. Component-Level Cost Breakdown
1. Mechanical Systems (40-55% of total cost)
Main girders: $3-8K (single), $6-12K (double)
End carriages: $2-5K
Trolley assembly: $3-7K
Runway system: $50-150/m (installed)
2. Electrical Systems (25-35%)
Hoist motor: $1.5-4K (depending on duty)
Control panel: $2-5K
Travel motors: $1-3K each
Safety devices: $1-2K (limit switches, overload protection)
3. Installation & Commissioning (15-25%)
Foundation work: $3-8K
Electrical connection: $2-5K
Load testing: $1-3K
Operator training: $500-1.5K
C. Regional Pricing Variations
| Market | Single Girder Range | Double Girder Range | Key Cost Drivers |
|---|---|---|---|
| North America | $12-28K | $20-45K | UL certification (+8-12%) Union labor costs |
| Europe | €10-22K | €18-38K | CE compliance (+5-10%) Higher material standards |
| Southeast Asia | $7-15K | $12-25K | Lower labor costs Local content requirements |
| Middle East | $9-20K | $16-35K | Desert protection package (+10%) Customs duties |
D. Total Cost of Ownership (TCO) Analysis
1. Initial Investment (Year 0)
Equipment purchase: 60-75%
Installation: 15-20%
Training/documentation: 5-10%
2. Operational Costs (Annual)
Energy consumption: $500-1,500/year
Preventive maintenance: $1-3K/year
Spare parts: 2-3% of initial cost/year
3. Lifecycle Considerations
Expected service life: 15-25 years
Major overhaul at Year 10: 20-30% of initial cost
Residual value: 15-25% after 15 years
E. Cost Optimization Strategies
1. Design Efficiency Measures
Optimal span calculation (±5cm precision)
Right-sized motors (NEMA Premium efficiency)
Modular construction for future expansion
2. Procurement Advantages
Bulk purchase discounts (5-15% for 3+ units)
Off-season ordering (5-8% savings)
Local content utilization (7-12% savings)
3. Maintenance Cost Reduction
Predictive maintenance systems (-30% downtime)
OEM spare parts packages (-15-20% vs. individual)
Remote monitoring (-25% service calls)
F. Financing Options Comparison
| Option | Terms | Advantages | Considerations |
|---|---|---|---|
| Cash Purchase | Full payment | Lowest TCO No interest | High initial capital |
| Bank Loan | 3-5 years @ 6-9% | Tax benefits Preserves cash flow | Collateral required |
| Leasing | 3-7 years | Off-balance sheet Upgrade flexibility | Higher long-term cost |
| Rental | Daily/monthly | No commitment Short-term need | Most expensive option |
G. Hidden Cost Considerations
Site Preparation
Floor reinforcement: $50-150/m²
Power supply upgrade: $3-10K
Lighting/ventilation modifications
Regulatory Compliance
Permitting: $500-5K (varies by jurisdiction)
Annual inspections: $300-1K
Insurance premiums: 1-2% of insured value
Productivity Impacts
Installation downtime: 2-4 weeks
Operator learning curve: 40-80 hours
Efficiency gains: 15-30% productivity increase
This detailed cost analysis enables buyers to make informed decisions when evaluating 5-ton overhead crane investments. Dongqi Crane provides transparent quotations with itemized cost breakdowns, allowing customers to understand exactly where their investment is allocated and identify potential areas for cost optimization without compromising quality or safety standards.
4. Where to Buy a 5 Ton Overhead Crane for Sale?
Why Choose Dongqi Crane?
✔ 30+ Years of Industry Experience – Trusted manufacturer since 1992
✔ CE, ISO, & OSHA Compliance – High safety & quality standards
✔ Custom Engineering Solutions – Tailored cranes for unique needs
✔ Competitive Pricing – Direct factory pricing (no middlemen)
✔ Global Supply Network – Export to 80+ countries
How to Purchase a 5 Ton Overhead Crane from Dongqi?
Consultation – Discuss requirements with engineers
Quotation – Get a detailed price breakdown
Customization – Modify design if needed
Production & Testing – Rigorous quality checks
Delivery & Installation – On-site support available
5 Ton Overhead Crane for Sale – Current Offers
Dongqi Crane has ready-to-ship 5 ton overhead cranes in stock. Contact us for:
Discounted prices for bulk orders
Financing & leasing options
After-sales service & spare parts
5. Conclusion – Best 5 Ton Overhead Crane Supplier
A 5 ton overhead crane is a cost-effective lifting solution for industries requiring medium-duty material handling. The price of a 5 ton overhead crane depends on design, customization, and installation factors.
Dongqi Crane provides:
✅ High-quality, durable cranes
✅ Competitive 5 ton overhead crane cost
✅ Custom engineering & global support
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